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As equipment wears out, the process it undertakes become slower and thus less economical, requiring more maintainence. However it is often not economical to replace existing machines; the framework of the machine is more often than not perfectly sound, but the moving parts and control system are failing or obsolete, with spares becoming difficult or impossible to source.

Ritech Systems specialises in refurbishing and reconditioning mechanical assemblies, replacing control systems and redesigning where appropriate to produce a re-worked machine at a considerable saving and lead time over a new one.

 
 
 

A saving of more than half the cost of a new machine was achieved during the renovation of this flange punching machine. It's worn hydraulics and obsolete control system required replacement, whilst the poorly designed hydraulic actuator resulted in excessive backlash and poor accuracy.


The ATOS hydraulic control equipment was 10 years old, sensitive to electrical interference and generally fragile.

 
 

The geared slewing ring was reconditioned and machined to remove the drive teeth, and a toothed belt bonded in place; this meshed with a servo driven crawler drive via a double sided belt to give zero backlash.
A new control system was manufactured complete with Mitsubishi PLC and AMT servo drive. Meanwhile the hydraulics were replaced by our partners Fluidlink Hydraulics Ltd.

 

 

The result has been an as new machine, with zero backlash, excellent electronic postion control and a great saving for the client.
With extensive experience in the Automotive, Aero, Nuclear, Printing, Food, Rubber and packaging industries, Ritech Systems Ltd are ideally suited to producing turnkey automation solutions for all potential clients.

With the flexability of a small company comes adaptability - utilising our specialist design, control skills and high quality machining and fabrication resources, we are able to extremely quickly produce complex machines, aswell as providing commissioning and support worldwide.
 
 
 

We have a great number of specialities, including linear and rotary indexed machines, pick and place systems, bowl feeding applications, high speed handling, servo and stepper drives, vision systems and guard specification.

 
 
 
If you have a problem, we can find the solution!
 
 
For further information please refer to our automation partners Idea Engineers Ltd at ideaengineers.co.uk
info: 01380 818094
sales@ritech-systems.com
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